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Gripenfelter
05-09-2004, 01:33 AM
http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_hnew_z.jpg
Lamborghini's new HQ and remodeled assembly facility is a modern marvel of glass, aluminum, steel, and high-tech hardware. So are its cars.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_lnew_z.jpg

Automation, modernity, and efficiency abound on the current Lamborghini assembly lines. As radical as the 571-horsepower Murcielago and 500-horse Gallardo are, we can only wonder if 30 years from now we'll look back at these bulls as being old tech.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_1_z.jpg

Q. How does a Lamborghini Murcielago begin life? A. As an aluminum body shell propped up by a metal cart atop four casters. It's not fancy but it works to start the build process.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_2_z.jpg

A few clamps and some tape hold parts of the alloy body structure together as the body is rolled onto the official assembly line where wiring, braces, suspension, and carbon fiber await installation.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_3_z.jpg

When was the last time you saw an all-aluminum 60-degree V-12 sitting on the floor? At Lamborghini such 12-cylinder alloy masterpieces are stacked up like cord wood just waiting to be built into 6.2-liter, 571-horsepower behemoths.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_4_z.jpg

After undergoing a full porting, each aluminum cylinder head is fit with two dozen lightweight valves held by racing springs and retainers. This head assembler would likely disagree with the stereotypical notion that building big horsepower is men's work.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_6_z.jpg

Once the V-12 long block is assembled, each of the four camshafts are adjusted using a degree wheel and a watchful eye. Advancing or retarding cam timing has a drastic affect on overall power, when the powerband hits, and even emissions output.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_7_z.jpg

completed V-12 awaits its call to be lowered into a new Murcielego. Notice the complex routing of the exhaust runners, multiple catalytic converters, and the suitcase-sized muffler system with shielding.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_8_z.jpg

Before installation, every six-speed manual gearbox gets a check and break-in via a tranny dyno.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_10_z.jpg

Engine in, wiring strung, suspension on, and brakes in place--the Murcielego begins to look more familiar. Here, flip-up doors are installed and adjusted.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_13_z.jpg

V-12s on the left, V-10s on the right. As far as the eye can see are Gallardo V-10 aluminum engine blocks in different states of build. We can only imaging what a row of these 500 hp V-10's would sound like if simultaneously started within the engine build area.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_14_z.jpg

Final assembly of a Gallardo 5.0-liter, 90-degree DOHC V-10 takes place before sequential manual transmission installation. While quite different than its big brother V-12, the V-10 incorporates a host of high-tech hardware including individual static ignition, dry sump lubrication, and a race-spec intake system with throttle-by-wire.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_15_z.jpg

As each Gallardo silently slides down the assembly line it is fit with increasing amounts of bits and parts. Here, the four-wheel independent suspension and race-spec disc brake system has been installed, and much of the interior wiring is already in place.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_17_z.jpg

A rare look at the final assembly of the V-10 before it is covered by body panels.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_18_z.jpg

After engine installation, the Gallardo switches onto another assembly line where it will receive rear body panels, doors, and glass.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_19_z.jpg

Row after row of positively gargantuan-sized rolling stock awaits installation. Here, sets of 19x11-inch alloy wheels shod with Pirelli P Zero 293/30ZR19 rubber awaits fitment on the rear of a new Gallardo.

http://www.motortrend.com/motor/features/scenes/112_0309_lambo_bts_20_z.jpg

Although completely built, each Gallardo awaits its turn in a curing booth before being able to see the actual light of day. Here, a trio of Gallardos dressed in retina-scorching yellow paint are moments away from being wheeled outside and loaded onto a truck to be delivered to anxious -- and lucky -- owners.

Cyruss12
05-09-2004, 01:34 AM
Damn, thats alot of money sitting in those pics.

cman
05-09-2004, 02:01 AM
wow, cool to see the a little tour like that.

hjr
05-09-2004, 02:08 AM
good looking factory, but i think the new phaeton factory tops it. that is Hella nice! haha

Redlyne_mr2
05-09-2004, 02:58 AM
Wow that was a great tour thanks Grip:thumbsup:

RickDaTuner
05-09-2004, 03:13 AM
yeah not much of a lambo Fan but..

I always thought that supper cars were built from start to finish by a group of like 3-4 over qualified Car techs ? but then seeing the lady dropping valves in made me wonder. if the 250K + that these cars go for are trully worth paying. I dont mean to be sexist or call that lady dumb, cuz trulthfully im just presuming, but i would much rather see a guy who has gone to school for this and knows what he's doing right down to the speed of wich he should be inserting something...

ah well go figure:rolleyes:

Porsche911
05-09-2004, 04:02 AM
id love to go see some of those factories the money in those is huge!!!!:burnout: :burnout:

SickBastard
05-09-2004, 07:58 AM
I would like to work there.:)

pinoyhero
05-09-2004, 09:15 AM
Awesome man thanks for the pics!

hjr
05-09-2004, 11:47 AM
the thing is it only takes 10 minutes of training to be able to put hte valves in place. most of the serious building would be done by certified techs

QuasarCav
05-09-2004, 11:58 AM
Good post man, maybe if I romance the older lady she will get me a job:poosie:

Chester
05-09-2004, 12:04 PM
:eek: look at all those tires:drama:

fj0
05-09-2004, 01:14 PM
Originally posted by RickDaTuner
yeah not much of a lambo Fan but..

I always thought that supper cars were built from start to finish by a group of like 3-4 over qualified Car techs ? but then seeing the lady dropping valves in made me wonder. if the 250K + that these cars go for are trully worth paying. I dont mean to be sexist or call that lady dumb, cuz trulthfully im just presuming, but i would much rather see a guy who has gone to school for this and knows what he's doing right down to the speed of wich he should be inserting something...

ah well go figure:rolleyes:
It's not like the only build 10 Lamborghinis a year you know...

Kamen
05-09-2004, 08:39 PM
Nice mini tour :thumbsup:

crazydriver
05-09-2004, 10:36 PM
OMG.. so many lambos... :drool: :drool: and wut a great tour:thumbsup:

dezmarez
07-11-2004, 12:48 AM
sweeeeeeeeeeeeeeeet

ZorroAMG
07-11-2004, 06:34 AM
Enough with the thread revivals Dezmarez, your posts are useless...

Vtecpower
07-12-2004, 01:27 AM
those pics are awsome where u actally there or did u just get those pictures off the internet that would be soo cool to go into a factory im planing to go to the ferrari factory in italy in mid august its to bad that we cant bring our cameras in or else i could of gotten some nice pics but anyways those are some great pics :thumbsup:

dkny_stylez
07-12-2004, 10:09 AM
i wonder if the workers get a free lambo:poosie:

OK_Computer
07-12-2004, 05:47 PM
I dont, cuz its stupid to do so.

2.2vtec
07-12-2004, 06:16 PM
Originally posted by RickDaTuner
yeah not much of a lambo Fan but..

I always thought that supper cars were built from start to finish by a group of like 3-4 over qualified Car techs ? but then seeing the lady dropping valves in made me wonder. if the 250K + that these cars go for are trully worth paying. I dont mean to be sexist or call that lady dumb, cuz trulthfully im just presuming, but i would much rather see a guy who has gone to school for this and knows what he's doing right down to the speed of wich he should be inserting something...

ah well go figure:rolleyes:

how do you know that a female can't go to school for her job??Your a dumb ass:nut:

Zephyr
07-12-2004, 06:32 PM
if only it was a video like the making of a bmw video!