Volvo Wagon Build Thread

Hey, figured I'd start a build thread and track my progress.
Located in Lethbridge Alberta.

Overall, the car is pretty decent shape.

Plan for the car is to just get it to be a nice clean daily driver cruiser. I wanted a cruising car while I rebuild an engine for my mustang. Once that car is back on the road, then maybe I'll do more heavy modification on this car.


https://live.staticflickr.com/65535/...d81bcbff_c.jpgIMG_9604 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...55682d5f_c.jpgIMG_9606 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...699fc3bb_c.jpgIMG_9614 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...22066dc6_c.jpgIMG_9628 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...36449a88_c.jpgIMG_9652 by Richard Brown, on Flickr

Done so far:
-New taillights (fixed broken lights)
-Headlight bulbs (fixed highbeam issue)
-Acquired and installed rear driver trim
-Air filter replacement
-Acquired and installed license plate lights (not working, wiring needs repair)
-New front speakers
-Door sensors
-LED dome lights
-Oil change
-Seafoam
-Fixed reverse light (didn't replace sensor, was unplugged - wiring needs future attention)
-Recharged AC
-Bought and replaced some interior clips
-New license plate bracket (modified to 2 bolt)
-Painted brake calibers bronze
-New wheels

To do list:
-Replace hatch. Only real rust on the car, have replacement hatch from older 240. Just need to paint and install.
-Rear gate wiring. No wiper, defrost, unlock, license plate lights. Have passenger IPD harness, planning on making drivers side. Doing at same time as hatch replacement.
-Seal headlights. Lens pulls out?
-1 door door not central un/locking
-Fix heated seats
-Timing Belt (have parts)
-Rear hatch panel repair
-Polish/paint correction
-Clean/paint parts
-Front lip repair
-Cruise control lever. Previous owner replaced lever with cheaper level w/out cruise, have cruise lever hanging to still allow use. Want to replace with correct lever.
-Odometer fix (have part)
-Rear hatch shocks (have part)
-Reverse light wiring


WTB:
-Cruise control lever
-Odometer gears
-Cool parts?

- - - Updated - - -

-New front speakers
-Door sensors
-LED dome lights
-Oil change
-Seafoam
-Fixed reverse light (didn't replace sensor, was unplugged - wiring needs future attention)
-Recharged AC
-Bought and replaced some interior clips
-New license plate bracket (modified to 2 bolt)
-Painted brake calibers bronze
-New wheels


https://live.staticflickr.com/65535/...fd89167c_c.jpgIMG_1909 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...0d182345_c.jpgIMG_1910 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...9f8b9500_c.jpgIMG_1913 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...dc543332_c.jpgIMG_1916 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...a79b3e9d_c.jpgIMG_1926 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...0668a8ab_c.jpgIMG_1929 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...4efaae5a_c.jpgIMG_1934 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...63ca4d05_c.jpgIMG_1937 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...7087bbf6_c.jpgIMG_1941 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...6149b085_c.jpgIMG_1947 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...81a58117_c.jpgIMG_1953 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...7738b85d_c.jpgIMG_1968 by Richard Brown, on Flickr

Yay more wagons! Any plans to lower it?

The car is ExtraSlow approved.

Love it. Volvo wagons all day.

Been very busy at work the last couple months, but found some time to work on the Volvo and continue to strip my mustang parts car.


A few more updates:

- E code headlights, more of a project that I expected... First they came broken from fcpeuro, had a awful experience with shipping and didn't want to send them back for replacements. Repaired them. They also don't work with NA corner lights. Had to make a custom bracket from the corner lights and do significant trimming to the headlights. Also don't use the same bulbs? Had to modify the dust boot to fit with my bulbs/connectors. Still require alignment.
- Amber reflector removal
- Fuel filter - damaged a line, had trim and put barb fitting back in. That was a real treat...
- Flame trap
- Air box - removed heater tube and cut it open for better cold air flow.
- Front brakes - rotor and pads. No more brake vibration.
- Front wheel balance - no more vibration on highway
- Blue lug nuts
- Hella Horns - Doesn't sound like a boat anymore
- Engine bay detail and paint


Before:

https://live.staticflickr.com/65535/...4c883c75_c.jpgIMG_20190817_154449 by Richard Brown, on Flickr

Stock lights

https://live.staticflickr.com/65535/...5006ff06_c.jpgIMG_20190817_155915 by Richard Brown, on Flickr

E-code - tabs don't work with NA corners. Can to trim them off and make my own bracket for corners.

https://live.staticflickr.com/65535/...d7b0bf3c_c.jpgIMG_20190817_160038 by Richard Brown, on Flickr

My custom bracket. A bit roadkill, but used what I had. Worked well.

https://live.staticflickr.com/65535/...5acf57ba_c.jpgIMG_20190817_175636 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...c532cf33_c.jpgIMG_20190817_175839 by Richard Brown, on Flickr

Before:

https://live.staticflickr.com/65535/...413d26e6_c.jpgIMG_20190818_134825 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...ec6fc2b7_c.jpgIMG_20190818_134831 by Richard Brown, on Flickr

After:

https://live.staticflickr.com/65535/...e48bedc7_c.jpgIMG_20190818_144728 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...179d47a4_c.jpgIMG_20190818_144744 by Richard Brown, on Flickr

Brakes:
Bronze is fancy rust paint. :p

https://live.staticflickr.com/65535/...d6a1a489_c.jpgIMG_20190819_113244 by Richard Brown, on Flickr

Hellahorn - not so boaty... Well still a boat, but doesn't have a boat horn anymore.

https://live.staticflickr.com/65535/...62e6240c_c.jpgIMG_20190824_125817 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...3593b472_c.jpgIMG_20190824_125916 by Richard Brown, on Flickr





As it sits now! Really happy with how it drives. Would like to improve the starting, it always starts but randomly a little rough? Just going to continue to clean and do preventive maintenance.
Once the mustang is back on the road, then I'd like to do some bigger modifications. Right now this shares daily drive duties with my truck.

https://live.staticflickr.com/65535/...6e16f034_c.jpgIMG_3964 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...c96fb1f0_c.jpgIMG_3965 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...27fe7684_c.jpgIMG_3970 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...05956d83_c.jpgIMG_3971 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...12e6a29b_c.jpgIMG_3974 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...be944e9a_c.jpgIMG_3976 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...4e3d65e5_c.jpgIMG_3980 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...1183e25e_c.jpgIMG_3992 by Richard Brown, on Flickr

Do you need random parts? I still have some from my 940 wagon. I think I still have an X brace for it lying around at home.

Yeah for sure, let me know what you have!
Not sure when I'll be in calgary next but could probably get someone to grab stuff for me.

Glad to see progress, those lights look like a pain in the ass

Not much for updates. Have been working on the Mustang - got a large shipment of parts in for it, currently working on some porting/cleanup of the top end.

Anyways, a couple photoshoots of the Volvo I did recently.

https://live.staticflickr.com/65535/...f9e2311b_c.jpgIMG_4243 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...29e53eb4_c.jpgIMG_4251 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...a00b95a5_c.jpgIMG_4262 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...4761ac10_c.jpgIMG_4265 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...551d4fab_c.jpgIMG_4269 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...03bb1eb3_c.jpgIMG_4271 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...e1a309c9_c.jpgIMG_4276 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...bf99cca8_c.jpgIMG_4281 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...938559ac_c.jpgIMG_4291 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...05648294_c.jpgIMG_4303 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...c00361f5_c.jpgIMG_4308 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...c6ea2143_c.jpgIMG_4314 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...ccc48b66_c.jpgIMG_4318 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...6457cc62_c.jpgIMG_4335 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...836abcb6_c.jpgIMG_4337 by Richard Brown, on Flickr

Merry Christmas! This is my vision for the car. Lowered, Ford fan wheels, and a roof rack complete with xmas tree

https://live.staticflickr.com/65535/...60162584_c.jpgvolvowhitebg by Richard Brown, on Flickr

Merry Christmas buddy, looks awesome.

FFS. Great start to my morning.

Anyone have a drivers/LH E-code lens?
Knew i should have stuck with the cheap plastic NA headlights.

Of course my security camera was offline when is happened. Rest of the car and truck are untouched though.
Not going to rule out an accidental rock kick up, but seems suspicious and looks like my landscape rocks...

https://live.staticflickr.com/65535/...e46d9a0d_c.jpgIMG_20191230_054950 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...e19c99e8_c.jpgIMG_20191230_054956 by Richard Brown, on Flickr

https://live.staticflickr.com/65535/...92925ba8_c.jpgIMG_20191230_143829 by Richard Brown, on Flickr

Sorry to see the broken headlight.

Following your progress as one of beyond' fellow Volvo enthusiasts