From the Nabisco forums
http://forums.nasioc.com/forums/show....php?t=694829:
After long discussions with Pete (TXS Aus) and Nathan (Turboxs) over the last 2 months. My high EGT's are fixed.
2 emails out of many from Pete the design/engineer of UTEC and Tuner WB.
Hi,
Have you also taken into account that as a 10% ethanol blend the ideal AFR should be 14.2?
Ethanol stoichiometric is 9 to 1 and Gasoline is 14.7 to 1. When mixing ethanol at 10% the A/F's change .57 downward. Pete's email explaining it further
Hi Mark,
Now things need to be clarified here and it can get quite confusing so bear with me here.
To calculate the AFR for 10% ethanol by 0.1 kg of ethanol needs 0.9 kgs of airplus 0.9 of petrol which needs 0.9 x 14.7 = 13.23 of air. Thus 1 kg of 10% ethanol blend requires 14.13 kgs of air. Now let's assume that the ECU applies no corrections or fuel trims. At idle the ECU will inject 1 kg of fuel for every 14.7 kgs of air measured by the MAF, however our 10% blend of ethanol only requires 14.13 kgs of air. This means that there will be an excess of 0.57 kgs of air.
This should mean that you will need to richen up your maps by a percentage that increases the open loop fuel AFR by about 0.57 of an AFR. Note that this enrichment should be applied across the map including the closed loop region.
To retune for a 10% ethanol blend, ideally we should tune using lambda as lambda = 1 is stoich for all fuels. Now remember the Tuner actually measures lambda but converts the number to an AFR based on the fuel that is used. However to make things easier (?) we will keep the petrol stoich ratio and tune assuming that 14.7 is stoich. (Technically this should be reset to 14.13 but this only adds more confusion we feel.)
At idle and under closed loop control the ECU will compensate. Thus assuming that the fuel trims are not maxed out, then the ECU will tune the car for lambda = 1. This will read 14.7 on the Tuner. You should find that the fuels trims are making the ECU add more fuel and so some fuel should be added by the UTEC in the closed loop region to help bring the fuel trims to zero.
At an open loop fuelling point the AFR should read 0.57 higher. For example at 10.0 it should read 10.57. Thus additional fuel should be added by the UTEC to bring the target AFRs back into line. This should also reduce your EGTs.
By using the petrol AFR (14.7:1) this should mean that you can tune using your target numbers as before.
Does this make sense?
regards
Peter Chan
Electronics Engineer
TXS Pty Ltd
Phone : (+61) (2) 99870127
Fax : (+61) (2) 99870129
Email :
[email protected]
Now if you guys are following this, the 02 sensor as per Pete's email above it SHOULD read .57 lower at 14.2 for stoichiometric . The second part the 02 sensor should read .57 leaner. Confused? I was.
I take out the .57 reading from what is considered normal STI 93 octane gasoline A/F's of 11-11.4 to 1. I was able to get my EGT's down somewhat to 1620f having A/F's 10.6-10.9 to 1. Ya with me!
Now comes something extra.
As you can see I'm running an AVO 450. It is running out of air above 6k and as such I'm able to run 23 degrees advance above 6K(Nathan helped looking at my logs). I was afraid to go this high with timing(high cylinder pressure) as most people at sea level run 18 degrees with this size turbo. (I had 21 degrees before bringing down the A/F's .57.) I now have EGT's at the top of 5th of 1580f. Gears 1 to 4 EGT's are 1530f max. As for the top of 6th come on summer.
IMHO Tuning with Husky 94 requires you remove .57 from the normal accepted A/F's you see on these forums. I lost NO power and infact increased power by adding another 2 degrees of timing above 6k and now get a consistent 4.7 volts on the MAF from 5800rpm to 7000rpm.
I have also had discussions with Rob the owner of Tunerworks who I've also assisted in a few UTEC setups including Green turbo'd STI's and he has had the same issues with his Talon.
Conclusion
Both Pete and Nathan were outstanding in their help. I can't thank them enough. I learnt alot of UTEC tricks and secret keys
Husky 94 is pretty good at controlling knock if you take into account the .57 richer A/F's required.
I will be going to PDX with 75 litres of Husky 94 octane and see what happens on the Dyno with Jarrad tuning in late May. Fuel is getting trucked to Montana where I'll pick it up and continue to PDX.
Since I'm using 2 EGT probes with DTEC (one on each side) I can confirm drivers side pistons #2 and #4 on both the STI and WRX run between 30f and 50f hotter. I had 2 probes on my Stage 4 WRX also.
All in all I'm happy