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Thread: Best way to remove creases on very thin aluminum?

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    Question Best way to remove creases on very thin aluminum?

    Hey guys, thanks in advance for taking the time to read this.
    Well for a project, a piece of thin aluminum (0.080 gauge, basically 1/16 of an inch thick) was in a metal shear to be cut down to size, however there was a small piece of metal underneath it to which I didn't know about. The piece of the metal bar was far enough in, that it was sheared also, but under all that pressure; now the imprint of the metal shows through the thin aluminum. So I'm basically hooped, as it has to be immaculate.
    Buying a new piece isn't possible, its a very large sheet of alumimum.
    Hammering it out will only do so much, its as if the alum. is stretched a little to wrap around that bar.


    I was thinking of hammering it down as best I could and sanding the remaining imprint down using an aluminum grinding wheel, then later finishing up with a SOS pad, as they are great for lightly sanding this type of metal down, much like 2000grit sandpaper would be to anything else.


    I just need other suggestions, or whatever advice you could give.
    MUCH thanks for any help of suggestions
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    Paging TomCo. He's pretty good with that kinda stuff...
    Originally posted by 89coupe
    I do get great service there, especially when I mention my name, haha.

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    is it shinny or brushed? maybe this method will work if it is brushed?
    http://www.rolexreferencepage.com/se...p%20clasp.html

    (assuming you can get it flat)

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    ^ Thanks, its shiny, but its not so much the shine that matters, its the fact that there is an imprint of something in it.
    "The music business is a cruel and shallow money trench, a long plastic hallway where thieves and pimps run free, and good men die like dogs. There's also a negative side"

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    isn't aluminum extremely maleable? could you not heat it up with a high powered buffing wheel and massage the creases out? Using a polish as a buffing wheel lube?

    I've practiced buffing deep scratches out of my wife's car and you can get the surface too hot to touch,.. im sure with a light enough guage aluminum, and not too much pressure, you could massage out the crease,.. or at the very least smooth it out some more.


    just thinkin out loud. never tried it so no real help, just speculation.
    Last edited by barmanjay; 01-08-2009 at 07:24 PM.
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